NEED
Monitoring of stack and vent emissions is now becoming
an essential requirement not only for large but even the medium and small industrial
units. There has also been a growing realisation that gaseous pollutants, chemical fumes
and fine mists are much more hazardous than mere particulate, ash and dust. In many
industrial units e.g. Sulphuric Acid plants, Caustic Chlorine Units etc., accurate and
isokinetic sampling for total suspended particulate matter is not as critical as frequent
and reliable monitoring of hazardous chemicals present in the emissions as gases / fumes.
Handy stack sampler APM 620 has been developed to provide a simple, sturdy, reliable and
cheap sampler for such situations. It is manufactured in accordance with the
specifications of Central Pollution Control Board and other international regulatory
agencies.
REQUIREMENTS
The measurement of gas borne contaminants in a duct or
stack / chimney can be done either by insitu measurement of the total gas stream, most
often by light scattering or absorption techniques or by extractive sampling method where
by a small stream of representative sample is drawn to determine contaminant
concentration. The most common and widely used world over method is extractive sample
method or grab sampling technique. Grab sampling technique is also often treated as the
reference standard method. Another advantage of a grab sampling technique is that it is
not restricted to a specific pollutant. The same system with different reagents may be
used for a variety of pollutants and over different ranges of concentration.
Envirotech APM 620 is one such grab sampler which can
monitor Suspended Particulate Matter (SPM) and any water soluble gaseous pollutants
like SO2, NOx, H2S, CS2, HF etc.
PORTABILITY FOR ROUTINE SAMPLING
Only repeat and frequent monitoring can give a true
insight into the emission characteristics and therefore the Pollution Control Boards, all
over the country, are now laying emphasis on emission data collected more frequently
rather than one or two very precise grab values. It is thus more important to have a
simpler and handy device, which can be used often with ease and convenience, rather than a
bulky and cumbersome system. Envirotech APM 620 is an extension of our APM 610 series of
stack sampling systems. The operating principle is simple, it entraps and absorbs various
gaseous pollutants like SO2, NOx, HF, Cl2 , H2S,
CS2, NH3 etc in suitable reagents, which are analysed subsequently
by simple wet chemistry methods to determine the concentrations of specific pollutants.
The SPM is collected as usual over a filtration thimble.
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DESIGN FEATURES THAT
ENSURE RELIABILITY
- The design has been simplified by separating temperature and
volumetric flow measuring facility using
APM 602 Stack Velocity Monitor as it has been experienced that most industrial units do have this
information with them.
- Provision to simultaneously
sample particulate and gaseous pollutants.
- Provision to record
temperature and pressure at inlet of the rotameter, in order to normalise volume of the sampled gas.
- The number of joints have been kept to a minimum.
- A Dry
Gas Meter has been added to provide
greater accuracy in gaseous samplings.
- Provision of panel mounting needed for heated probe system.
- Rear of instrument panel has been utilised to house the impingers.
- A lighter
monoblock pump has been provided.
- This system can be upgraded to a Composite Stack Sampling System
at a later date, with additional cost.
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ACCESSORIES
Many useful accessories have been developed with
this system to allow users to monitor emissions in various conditions like a HEATED PROBE which allows sampling of flue gas containing high
moisture, CYCLONE for high dust content concentration to
avoid choking of thimbles as in cement plants, FLUORINE KIT
for monitoring gases containing Fluorine / Fluorides etc., CARBON
MONOXIDE BOTTLE to collect CO samples in high CO conditions as in Carbon-black
plants and DG sets, EXTENSION VACUUM HOSES for sampling ports
located at a distance, DIFFERENTIAL DENSITY MANOMETER for
monitoring velocities in low velocity conditions as in natural draft boilers, etc., making
the APM 620 a versatile instrument.
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